How Concrete Spraying Technologies Help in Enhancing Labor Safety?

Metals and Mining Review | Thursday, May 09, 2019

Concrete Spraying provides significant benefits to mine and tunnel operators when working underground.

FREMONT, CA: Shotcrete or concrete spraying has become a crucial component of productive and safe mine and tunnel operations across the globe. Unlike conventional techniques of pouring or formwork, the concrete process is a process, which includes spraying concrete at high speed for constructing solid surfaces.

Unlike manual methods, personnel can operate machinery from a safe distance, positioning employees away from the dangers of falling rocks and within a safe area by using concrete spraying equipment. It also needs less staff to finish the task, minimize the number of individuals being put at risk and operational overheads.

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However, concrete Spraying needs skilled personnel and effective machinery, which is a rare combination.

Automated assistance for concrete spraying

Recently, the SmartSpray System was launched, which is a suite of concrete spraying machinery that minimizes operator effort, reduces personnel risks, and increases the spraying productivity.

The suite has three versions: Lite, Pro, and ProPlus. The SmartSpray equips the personnel with the ability to control one spraying nozzle with a joystick that does all basic spraying movements. Offering automated support, the nozzle’s position is maintained for aligning the spray’s direction towards the intended surface.

SmartSpray Pro, enable automatic movements in day-to-day Spraying, moving the nozzle from point to point. The operator can easily adjust the distance, with Spraying automatic, required to the surface, thus allowing for vast areas and smooth surfaces in tunnel environments.

SmartSpray ProPlus automatically spray concrete on an earlier defined area, simultaneously maintaining the speed and required distance between the nozzle and the wall to obtain the desired thickness. The equipment can involuntarily calculate the path the nozzle has to travel, enabling staff to operate conveniently.

Laser technology

SmartScan, a 3D laser scanning technology, blends concrete spraying equipment features with the modern in sensor technology for creating machinery that is designed for extraordinary environments and challenges associates with concrete spraying.

The scan results by SmartScan are displayed on-screen in easy-to-digest colors, allowing operators to make immediate assessments and give a quick concrete thickness report that outlines under or over-sprayed areas.

Concrete Spraying is of great help, and industries should immediately deploy it for the safety of their workers and increasing productivity.

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