For decades, OEMs seeking to manufacture medical equipment cooperated with engineering businesses offering machining expertise.
FREMONT CA: For the longest time, that age-old technique was viewed as the only means of generating what have always been vital components. Yet while machining remains both widespread and productive, it has arguably been overtaken by a relatively new process—metal stamping. In leveraging technology with dies to turn flat sheet metal into unique shapes, it’s no exaggeration to say this method has changed a whole sector. And in conjunction with technological improvements, demand is expanding.
This post will investigate the metal stamping of medical equipment in more detail, highlighting some significant benefits.
Accuracy: Medical equipment requires extremely accurate manufacturing.
Because patient safety is so important, no risks can be made when giving care. Errors can cause severe damage, ending with trust and reputation going up in smoke. There will be no concessions on quality.
Metal stamping is incredibly mechanized, and as a result, each stamping of a metal object produces accurate and precise results. This is what enables precise measurements at higher volumes.
The majority of the credit goes to creating a simulation method that we described in our earlier coverage.
Simulations find errors before production ever begins, giving designers the chance to change details and test other trim and blank profiles.
Cameras and in-die sensors check the exact dimensions as they move through each press to guarantee high precision. The margin of error is relatively small.
Stampings are popular because stamping is one of the better alternatives to machining in this day and age. This is because of stamping's precise cutting, piercing, and shaping of sheet metal.
Cost: It is believed that the increased cost of machining compared to metal stamping has played a role in this progressive transition. Smaller components and issues manufacturing small parts were considered to be significant drawbacks of the latter.
Stamp breaks that cycle by heavily automating the process once it dies in place. Reducing the workforce in this way will lower labor costs.
Lower prices can almost always be attributed to those savings. Metal stamping has proven to reduce part costs for the OEMs, leading to overall savings.
Speed: A more lucrative return on investment is also possible for OEMs. Manufacture of medical components is helped by speeding up their production.
Fast metal stamping services may reach thousands of strokes per minute, an impressive achievement that many technical businesses can be proud of.
This will rapidly mass-produce new products without long delays, something that pharmaceutical businesses need to get done.
Speed and precision are both critical, and having both is a tremendous benefit.