Anodizing aluminum components has two key benefits: enhanced durability and service life.
FREMONT, CA: Anodizing is a process that alters the chemical composition of metals and other substrates. It resists corrosion, improves aesthetics, and is one of the most durable surface finishes available. Anodizing can be used in various materials, but for today's discussion, let's focus on aluminum.
The process of anodizing aluminum
Aluminum is prepared for anodizing by carefully cleaning and rinsing the surface and then immersing it in an electrolytic solution such as sulfuric acid. An electrolyte is an electrically conductive solution and contains a large number of positive and negative ions.
The aluminum is charged positively, forming the "anode," while the plates suspended in the electrolyte are charged negatively. Positive ions are attracted to the negative plates in this circuit, whereas negative ions flock to the positive anode, the piece of aluminum.
Anodizing is a simple procedure that protects the aluminum from unnecessary wear and damage by covering the metal surface with aluminum oxide. The lifespan and durability of the finished product are directly proportional to the thickness of the applied coating.
Aluminum oxide is an excellent and effective barrier against the effects of weathering. Simultaneously, the electromechanical bonding process enables the application of dyes to the metal for coloring reasons without the dyes peeling or flaking in the future.
Advantages of Anodizing
Anodizing aluminum components has two key benefits: enhanced durability and service life. While this application provides excellent protection, any gaps in protection are significantly less consequential due to the lower maintenance required to reapply this form of the coating than organic coatings. Anodized surfaces that collect stains or dirt can be readily cleaned with a mild detergent, restoring the look of a new finish.
The lifespan of recovered anodized finishes is typically 20 years, significantly longer than the lifespan of a nonvolatile organic paint finish. Anodizing creates a more durable surface than powder coating, making it ideal for high traffic and equipment use areas. This coating is not reactive to severe chemicals or physical contact, and it is also unaffected by sunshine.
There is an optimal and insufficient technique to anodize aluminum components with all manufacturing and production processes. The quality and thickness of the anodic coating process significantly impact the durability, and practical service life attained. Thinner coatings will offer less protection against physical impact. Coatings of superior quality and thickness will last longer and offer a greater level of protection against wear and tear.