Benefits of Implementing Smart Mining

Metals and Mining Review | Tuesday, April 04, 2023

For the mining sector, adopting a data-driven, digital strategy has several clear advantages. The idea of "smart mining" is becoming more popular within the sector.

FREMONT, CA: Canada, the second-largest nation in the world, depends heavily on resource extraction to power its economy. Almost all benefit from the mining industry's advantages, both economically and in terms of the products they rely on every day. From the modern healthcare system to cell phones everything relies on materials that are mined from the ground.

Keeping up with technological developments is more important to meeting market demand and maintaining competitiveness on a global scale as technology develops and is integrated more deeply into many industries.

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The rising use of technology in industrial operations has a significant impact on the mining sector. By 2025, it is anticipated that the number of smart mining operations will triple and that 25 per cent of mines will have adopted autonomous operations. Another estimation forecasts that over the next ten years, digital transformation projects in the mining industry will increase the value of the sector by more than 460 billion USD. Given its obvious benefits, smart mining technology must be adopted if the industry is to grow.

Using connected technologies in the mining industry is commonly referred to as smart mining. These technologies comprise gadgets like cameras, sensors, and drones that communicate with one another and their surroundings via the Internet. Device networks assist in automating procedures, streamlining operations, gathering useful data, and connecting various mining process components. Smart mining technology helps mines operate more effectively, reduce costs, protect workers, and prevent unnecessary pollution.

The Internet of Things (IoT), which is distinguished by the utilization of a network of sensors and devices connected via the Internet, is the primary technology driving smart mining. When implemented to industries such as mining, IoT is acknowledged as IIoT, which stands for "Industrial Internet of Things. By connecting devices and removing the need for human engagement in data collecting, IIoT aims to increase industry efficiency.

Canada's investment in cutting-edge mining technology has numerous benefits for the sector, miners and workers, and the country overall.

Benefits of Implementing Smart Mining

1. Prevention of Environmental Incidents

Any mistakes made in the mining sector have the potential to cause serious harm to the surrounding ecosystem, as well as injuries and even fatalities. Using cutting-edge technology to automate machinery, keep an eye on processes, and use data to proactively predict results and make wise decisions is the ideal approach.

Using six leading indicators—environmental protection, pollution control, waste management, energy, and resource consumption, technology enablement and implementation, and strategic and managerial effectiveness, a framework has been established to analyze open-pit mines for cleaner mineral production. IIoT can assist mines in enhancing each of these areas of performance.

Large-scale collection of real-time data is the finest solution for operations to shun unexpected consequences. AI technology may use algorithms to identify environmental problems and produce useful insights from previous data. Moreover, AI may be used to forecast energy peaks, enabling businesses to manage their energy use, lower energy demand, save prices, and lower greenhouse gas emissions.

2. Better Worker Safety

The advantages of Smart Mining for worker safety may be the most obvious gain. Workers in the mining industry are exposed to physical risks such as cave-ins, explosions, and severe temperatures. Mine employees are at risk for a wide range of illnesses, including respiratory conditions like lung cancer and "black lung disease" as well as physical injuries brought on by heavy lifting. Moreover, exposure to loud, repetitive noises carries the risk of hearing loss.

Canada developed stringent safety expectations to reduce the effects of the numerous risks mineworkers encounter. A safety and health evaluation methodology with four performance indicators was developed by the Mining Association of Canada in 2020 which includes, commitments and accountability, planning and execution, training, behavior, and culture, and monitoring and reporting. Connective technology, the right training, and the outfitting of a mine and its employees with them help mines in all these areas. AI makes it easier to prepare detailed, actionable reports for, train for, monitor, and improve safety.

Many employees can operate remotely, away from the risks of unstable mine sites, thanks to smart mining and automated machinery. Hence, new technology has frequently eliminated a lot of labor-intensive jobs and increased general safety. For instance, autonomous vehicles transfer items to the appropriate locations while keeping people out of hazardous areas.

3.  Reduced Operational

Although deploying smart mining technology has a high initial cost, over time they help lower mining operations expenses. Automating tasks that are typically performed by people increases productivity and boosts earnings. Also, a smaller task force is feasible because fewer people need to be on the pitch at once when automated machines are performing diverse tasks. Additionally, automation eliminates expenses like labor for manual data collecting and cable maintenance.

The three major cost factors of a mine are equipment, energy, and safety. Spending on energy and safety is reduced as a result of equipment acquisitions. Mining becomes more energy-efficient thanks to smart sensor data collecting, which also lowers the cost of expensive safety incidents and improves workplace safety.

4.  Predictive Equipment Maintenance

IoT sensors continuously produce data on the "wear and tear" of equipment, enabling equipment predictive maintenance. A mining operation can use predictive maintenance to predict when and where equipment problems will occur based on a variety of factors, including usage, temperature, and pressure. As opposed to ongoing routine maintenance upkeep, this means maintenance inspections and replacements can be made only when they are necessary, saving money and resources.

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